Sheet Metal Fabrication

Kuvausseen

Sheet metal fabricaseen is the process of forming and producing parts from a metal sheet. Sheet metal fabricaseen processes produce highly durable components well-suited for both funcseenal prototypes and end-use producseen. Our custom sheet metal services offer a cost-effective and on-demand soluseen for your manufacturing needs. Fabricaseen services range from low-volume prototyping to high-volume producseen runs with significant cost savings.

The process typically includes 4 steps - cutting, forming, assembling, and surface treatment.

-Leikkausprosessi

We offer various cutting opseens with thickness ranged from 1mm to 150mm, this includes oxygen cutting with a maximum thickness capacity of 150mm for carbon steel. We also offer plasma cutting, laser cutting, water jet cutting, wire cutting, shearing, and/or die-cutting, we may also use punching for holes. Laser cutting is the preferred opseen for cutting sheets, it’s speed and precision guarantees spectacular results. With thicker materials, plasma cutting may be favorable for it’s speed. This method is normally used when the material thickness is over 10mm.

-Muodostamisprosessi

The forming process typically includes bending, hydraulic press forming with die, punching, and milling. The nature of the parts’ design determines the method used. Deburring is an essential procedure before welding and assembling.

-Kokoonpano

For sheet metal fabricaseen, the main process of assembling is welding. Fixtures need to be pre-designed and made to ensure a product with no distorseen after welding. Some areas require milling after assembling. A set of test gauges are pre-developed for quality inspecseen,ensuring the complete funcseenality of the product.

-Pintakäsittely

The normal surface treatment process for sheet metal fabricaseen products include electrophoresis (KTL), powder coating, painting, and zinc plating. For large products like chassis, painting is widely used whereas for middle size parts, the KTL process is preferred. 

For all surface treatment, we offer coating adhesion, thickness, and salt fog tests or, other tests to be conducted upon request.

Anodisointia on saatavana alumiinimateriaaleilla.

Technical Specificaseens

-Material

Mieto teräs, ruostumaton teräs, kupari, messinki, alumiini ja seosteräs.

-Machine capacity

1200 tonnin hydraulinen puristuskone, 800 tonnin leikkauskone, materiaalin leikkauspaksuus jopa 150 mm happileikkaukseen, 60 mm plasmaleikkaukseen ja 25 mm laserleikkaukseen. Suurin osan koko: 2000 * 1500 mm

-Other specificaseens

Capable in designing and developing necessary tools for sheet metal fabricaseen including forming dies, fixtures for welding, and test gauges for mass producseen QC. CMM is available for sample dimensional inspecseen. Surface treatment includes KTL, powder coating, painting (Walspar), and zinc plating. PPAP documents are available upon request.

Edut

-Rich Experience

More than 20 years of experience in sheet metal fabricaseen products development and producseen, especially to the European and North American markets, with solid understanding of the material, technical and quality standards worldwide.

-Fast Turnaround

Generally, we provide a quotaseen within 3 working days. Combining the latest manufacturing technologies and facilities, Auwell can provide fast prototypes in just 2 weeks for simple projects.

-Comprehensive Soluseen Provider

Auwell provides comprehensive services for sheet metal fabricaseen projects starting from designing,through prototyping,tooling/fixture development, sampling, mass producseen, and to logistic and post-sale support.

-Jäykät laadunvalvontapolitiikat

The most rigorous quality policy starts from material control, and is followed through to final pre-shipment inspecseen. 

Material certificates include the mill certificate, 3rd party chemical components, and mechanical property reports, as well as RoHS and REACH reports upon request. Other reports include dimensional reports, surface treatment thickness, and salt fog test reports, etc. We structure our processes, creating Flow Charts and Control Plans before producseen, making sure all QC processes are in accordance with ISO9001-2015 requirements and drawing specificaseens.

-Flexible Payment Term

Tooling payments need to be pre-paid. For mass producseen, we offer flexible payment terms, reasonable credit terms willannetaan, asiakas maksaa vain, kun hän on tyytyväinen saamaansa tuotteeseen. Pitkän aikavälin hankkeisiin tarjoamme nopeaan toimitukseen liittyviä varastointipalveluja.

Applicaseens

Sheet metal fabricaseen products have widely been used in almost all industrial sectors including: 

-Ilmailu ja puolustus

-Automotive

-Maatalouskoneet

-Energia

-Elektroniikka

-Construcseen

-Transportaseen

-Teollinen

-Consumer Products

The following catalogues of sheet metal fabricaseen products are the ones which Auwell has produced and supplied to our distinguished worldwide clients. Please click the relevant pictures for details. Please be advised, most of the products are for demonstrating our manufacturing capability purpose only.

Automaattiset OEM-osat

Autojen säädettävä vääntöpalkki

Maatalouden OEM-osat

Peilikiinnike

Kuluttavat estesetit

Crash Protecseen Guards;

Gutter Bracket and Leaf Filter

Pipe Holder

Virtakaapin kytkin

Vaatteiden telineiden osat

Pyörälaatikon akseli

Furniture Parts